previous projects

Your solution to your problem

Interface between customer of Belcan Engineering Services Germany GmbH and Belcan design department at designing of tank containers. (02.2020 - 07.2020)

The goal for the customer of Belcan Engineering Services Germany GmbH was to design several mobile tank containers in England and to create the complete documentation, assembly and manufacturing drawings. I acted as an interface between the German customer and Belcan UK. Therefore, this project was a project that was almost in English, because the design department of Belcan is based in the UK.

 

My tasks where:

  • Creation of work packages based on the specification for the design department
  • Creation of project plans together with the project manager
  • Coordination with customers of Belcan Engineering Services Germany GmbH
  • Coordination with suppliers and clarification of technical details
  • Support for English designers
  • Creation of designs of individual assemblies using SolidWorks
  • Creation of individual designs (assemblies, components, manufacturing and assembly drawings) using SolidWorks
  • Data exchange control between customer Germany and design office Belcan UK
  • Check the design data
  • Enter the design data in the customer’s PLM system
  • Creation of parts lists
  • Creation of documentation

 

design of mirror assembly (07.2019 - 09.2019)

At company procad gmbh I could change a mounting line for car mirrors, so that the customer Magna mounting Audi etron mirrors at this line.
Also a new mounting line for mirrors would design. At this I support with design some of the mounting stations.

 

My tasks where:

  • Design the different mounting fixture for the mirror parts with SolidWorks
  • Design of a full automated assembly machine for one assemble stage
  • Design of a lift for a Bosch tray for the mounting line. (stroke: 2000mm – cycle time 18 seconds)

At this projects I do following tasks:

  • Concept development
  • Cad design in SolidWorks
  • Calculation of important component structure
  • Creation of production and assembly drawings

 

WUMO DigiCheck (2018-2019)

The WUMO DigiCheck is a thread check device, which check the thread with a plug gauge and send the data with Bluetooth or ProfiNet to other systems.

My tasks at this were:

  • Creation of a specification sheet
  • Develop and design the hardware components
  • Creation of the production and assembly drawings
  • Develop of a Slip ring for signal transportation to the intelligent plug gauge
  • Develop a new circuit board wich control the device
    • I design the first circuit board (circuit plan and layout and soldering)
    • The second version we buy it at supplier because of time. I just manage it.
  • Programming the firmware with C (STM32)
    • At first cicuit board I program it by myself.
    • At second version we buy it at supplier because of time
  • Creation risk assessments
  • Creation of the mounting documents
  • Coordinate with customers and suppliers

WUMO Control-Station (2019)

The WUMO Control-Station is a laser control station. The device measure automatically the height of parts with a laser (accuracy <0,5um).

My tasks at this were:

  • Creation of a specification sheet
  • Develop and design the hardware components
  • Creation of the production and assembly drawings
  • Manage the suppliers (programmer and electronic engineer)
  • Mounting and start-up the prototype device

WUMO testing devices (2016-2019)

Designing of various test devices for the aerosol and automotive supply industry.

 

My task at this were:

  • designing of special test devices using CAD (Inventor and SolidWorks)
  • Creation of the production and assembly drawings
  • Coordination with suppliers 
  • Mounting and commissioning at the customer as well as training

PermaGear electrical pusher (2018-2019)

Cost optimization of the PermaGear electric slider.

The PermaGear electric slider will replace hydraulic shutters in future, which have a press force up to one ton.

 

My tasks at this were:

  • Cad design in SolidWorks
  • Creation of the production and assembly drawings

design of foundry machines (2014-2016)

Design of aluminum low pressure casting machines at company Kurtz Holding GmbH & Co

 

My tasks at this were:

  • Design of different complete machines
  • Deisng of components in CAD (HiCAD)
  • Creation of assembly in CAD
  • Creation of the production and assembly drawings
  • Creation of part lists in SAP
  • Creation of E-plan fluid (hydraulics, pneumatics, cooling)
  • Creation risk assessments
  • Calculation of important component structure
  • Coordination with suppliers

Project planning of an aluminum foundry (2013-2014)

Project planning of a BMW /BBA engine foundry at Kurtz Holding GmbH & Co

 

My tasks at this were:

  • Creation of hall layouts in CAD
  • Plan and project the pipes, cable trays and steel construction
  • Coordination with supplier and customer
  • Supervise the construction side in china (3 x 3 weeks)